Before I went on my hols I had collected the painted models from Ian Rathbone. So now begins the terrifying and painstaking process of putting it all together. Ian has made a fab job of the paint so I am determined not to scratch it anywhere.
I began by assembling the chassis. these have to run perfectly so a lot of care was taken to remove all the paint from the bearing surfaces.
As you can see from this YouTube clip I did manage to get it running nicely. I had some problems with pick ups. The springs in the plungers introduced too much resistance in the wheel rotation. This caused the axleboxes to try and climb out of the guides, whilst being bench tested upside down, in one direction. I stripped the 4 mm Alan Gibson plungers and fitted softer springs. This of course caused the wires to limit the movement of the plunger. I tried wipers, but there wasn't enough space to get a long run of phosphour bronze wire so they were too stiff too. I eventually got the plungers to work nicely by anchoring a length of wire on a bit of PCB glued to the chassis side.
As you can see the motor is mounted on a layshaft in the ashpan and drives the crank axle via a set of watch makers gears. DLOS helped me design the system and got one of his horologist mates to make the gears. They have a clock style tooth pattern that is very forgiving of movement in the application. David then built crank assemblies for me substituting one of the webs for a gear, genius! I wish David was still alive to see the fruits of his efforts, I'm sure he would have enjoyed seeing it in action.
Then the body assembly. The crew are Andy Stadden figures expertly painted by Evan Davies.
More pics here;
nick dunhill
I'll hopefully finish assembly early next week and crack on with the Z.