Magnetic Suspension!

adrian

Flying Squad
So there I was a couple of weeks ago idly flicking through the latest entertainment from youTube when I saw Colin Furze's latest update

Replacing a mountain bike suspension with magnets which got me thinking - just how powerful are these little magnets that you can get and as I'm currently drawing up sprung W-irons,see alternative thread with Macaw F build, with guitar string, is the repulsive force sufficient for modelling purposes. A quick scan of ebay found various miniature sizes of magnets so a few different ones were ordered. The first to arrive were some 2mm diameter by 1mm height magnets.

Rather than start hacking a wagon kit I thought I'd draw and print a little test bed. So the plates have a little tube printed in each corner where the magnets are a push fit, the size is representative of a 9ft wheelbase 7mm scale wagon. The base plate has extended corners to hold the floating plate in the correct position above the other magnets.
magnetic suspension - 11.jpeg

The grey plate was the first effort with just one magnet in the base and the floating plate. First effort floated nicely and settled to a level position.

magnetic suspension - 12.jpeg

However adding a little weight (65g) significantly reduced the clearance - probably around 0.5mm

magnetic suspension - 13.jpeg

So the red version had slightly taller tubes so that each column could have 2 magnets.
magnetic suspension - 14.jpeg

This floated slightly higher and more importantly a slightly bigger air gap when the weight was added. I thought this was sufficient to start on trying it on a wagon kit.

magnetic suspension - 15.jpeg

In the stash I had a Parkside kit for a Conflat which seemed like a suitable test bed. The Parkside kits are nicely designed and allow for the axleboxes to float to a certain extent. I think most of us have devised different systems using either tiny coil springs or spring wire in various contortions to make them sprung rather than just floating.

So the Conflat was dug out of the cupboard and a quick check showed that it was feasible to drill a 2mm hole in the spring sufficient for magnet to be hidden.

magnetic suspension - 2.jpeg


magnetic suspension - 1.jpeg

magnetic suspension - 3.jpeg

So then to the axle boxes - slightly deeper hole for 2 magnets stacked. This illustrate the first huge benefit compared to using the little miniature coil springs. I bet every workshop has numerous little coil springs distributed all over. Not so with the magnets they stick like s**t to a shovel - or scalpel in this case. I've not lost a single one yet.

magnetic suspension - 4.jpeg

The downside is they also have a propensity to stick to each other!!

magnetic suspension - 5.jpeg

So a first effort to see if it works was to assemble the bare floor, buffer beams and sole bars. This was the first dip in enthusiasm as it didn't seem to settle very well, the axle boxes all seemed to have slightly different friction levels so it didn't settle very well and often ended up at a jaunty angle balanced on 3 wheels.

magnetic suspension - 6.jpeg

Trouble was I'd started so I cleaned up the axle boxes, added a little lubrication and have just finished off the kit as supplied.

magnetic suspension - 7.jpeg

At the end of the day it didn't work out too bad. With no weight added straight out of the box the kit is quite light (40g) and there is quite a gap between the spings and axle boxes.

Adding a little weight again made a big difference, adding the 65g so now a total weight of 105g settled the wagon quite nicely, it seems a reasonable weight for the wagon and pushing it through the turnouts it floated like on springs - or "air suspension". It's more settled and doesn't bottom out so quite pleased with the modification.

magnetic suspension - 8.jpeg

magnetic suspension - 9.jpeg


So now it's added to the paint shop road to join the other flat wagon.

magnetic suspension - 1 (1).jpeg

So conclusions - yes it appeared to work. It's probably okay for plastic kits - open wagons. Not too sure about anything larger like box vans or heavier etched kits, however prototypes with larger "cube" axle boxes may allow larger magnets to be fitted.

It's been an interesting test for this wagon - and certainly a very easy spring conversion for Parkside Kits. I think I still prefer etched w-irons and guitar wire as suspension of choice for etched kits, however I will certainly look to using magnets again as it was easier than other Parkside conversions I've done.
 

paulc

Western Thunderer
So there I was a couple of weeks ago idly flicking through the latest entertainment from youTube when I saw Colin Furze's latest update

Replacing a mountain bike suspension with magnets which got me thinking - just how powerful are these little magnets that you can get and as I'm currently drawing up sprung W-irons,see alternative thread with Macaw F build, with guitar string, is the repulsive force sufficient for modelling purposes. A quick scan of ebay found various miniature sizes of magnets so a few different ones were ordered. The first to arrive were some 2mm diameter by 1mm height magnets.

Rather than start hacking a wagon kit I thought I'd draw and print a little test bed. So the plates have a little tube printed in each corner where the magnets are a push fit, the size is representative of a 9ft wheelbase 7mm scale wagon. The base plate has extended corners to hold the floating plate in the correct position above the other magnets.
View attachment 253594

The grey plate was the first effort with just one magnet in the base and the floating plate. First effort floated nicely and settled to a level position.

View attachment 253593

However adding a little weight (65g) significantly reduced the clearance - probably around 0.5mm

View attachment 253592

So the red version had slightly taller tubes so that each column could have 2 magnets.
View attachment 253591

This floated slightly higher and more importantly a slightly bigger air gap when the weight was added. I thought this was sufficient to start on trying it on a wagon kit.

View attachment 253590

In the stash I had a Parkside kit for a Conflat which seemed like a suitable test bed. The Parkside kits are nicely designed and allow for the axleboxes to float to a certain extent. I think most of us have devised different systems using either tiny coil springs or spring wire in various contortions to make them sprung rather than just floating.

So the Conflat was dug out of the cupboard and a quick check showed that it was feasible to drill a 2mm hole in the spring sufficient for magnet to be hidden.

View attachment 253603


View attachment 253589

View attachment 253602

So then to the axle boxes - slightly deeper hole for 2 magnets stacked. This illustrate the first huge benefit compared to using the little miniature coil springs. I bet every workshop has numerous little coil springs distributed all over. Not so with the magnets they stick like s**t to a shovel - or scalpel in this case. I've not lost a single one yet.

View attachment 253601

The downside is they also have a propensity to stick to each other!!

View attachment 253600

So a first effort to see if it works was to assemble the bare floor, buffer beams and sole bars. This was the first dip in enthusiasm as it didn't seem to settle very well, the axle boxes all seemed to have slightly different friction levels so it didn't settle very well and often ended up at a jaunty angle balanced on 3 wheels.

View attachment 253599

Trouble was I'd started so I cleaned up the axle boxes, added a little lubrication and have just finished off the kit as supplied.

View attachment 253598

At the end of the day it didn't work out too bad. With no weight added straight out of the box the kit is quite light (40g) and there is quite a gap between the spings and axle boxes.

Adding a little weight again made a big difference, adding the 65g so now a total weight of 105g settled the wagon quite nicely, it seems a reasonable weight for the wagon and pushing it through the turnouts it floated like on springs - or "air suspension". It's more settled and doesn't bottom out so quite pleased with the modification.

View attachment 253597

View attachment 253596


So now it's added to the paint shop road to join the other flat wagon.

View attachment 253604

So conclusions - yes it appeared to work. It's probably okay for plastic kits - open wagons. Not too sure about anything larger like box vans or heavier etched kits, however prototypes with larger "cube" axle boxes may allow larger magnets to be fitted.

It's been an interesting test for this wagon - and certainly a very easy spring conversion for Parkside Kits. I think I still prefer etched w-irons and guitar wire as suspension of choice for etched kits, however I will certainly look to using magnets again as it was easier than other Parkside conversions I've done.
Brilliant idea Adrian . Do i have any Parkside kits in my stash , of course not .
Will Santa bring me one , probably not . Could this idea be adapted to brass kits i wonder as i have a heap of those ????
When i quicly scanned the the writing on the YouTube page i did wonder why he had no socks but upon re reading it , yeah yeah i know .
 

simond

Western Thunderer
Adrian,

that’s really interesting, and yet another method of providing suspension on Parkside kits. I guess we should all be grateful that they were designed as they are, as it has got the creative juices flowing on many occasions!

As I was reading your post I wondered if the attraction of the magnets would cause an increase in friction drag at the axlebox - the axle being steel of course. Did you notice anything here, or is it negligible?

best
Simon
 

adrian

Flying Squad
Could this idea be adapted to brass kits i wonder as i have a heap of those ????
It probably could be, I suspect stronger magnets would be required but then larger rectangular ones might fit behind the sole bar. But just because you could doesn't mean you should. Too large and you might end up with wagons "stuck" together even when uncoupled or end up with then pulling other wagons off the rails when passing on parallel tracks.

For brass kits my preference would still be using guitar wires - mainly because it is so easy to alter the spring rate by swopping the size of the wire and they also make the axleboxes captive. Certainly a lot easier than changing the number or size of magnets.
 

adrian

Flying Squad
A couple of more tests adding weight seems to show there is a limit of around 150-160g all up weight above which these magnets start bottoming out.
 

Scale7JB

Western Thunderer
Inspired!

I had seen the video a couple of weeks back, but hadn’t thought to put it into a modelling situation.

JB.
 

Jim smith-wright

Western Thunderer
I remember Tony Sissons (I think) doing a magnetic suspension 03 shunter in 4mm scale some 30 years ago. I have no idea how well it worked but if you're on Facebook I know he is so it might be worth asking him
 
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