Soldering fumes

DavidB

Western Thunderer
Many of us tend to be rather blasé - I certainly have - with regard to fumes, often thinking we are only doing something for a very short time, like soldering a joint, and they will be gone. I have spoken with more and more people who are either sure or think they may have done some harm, temporary or permanent, to their lungs. Fumes from solder is only part of the equation; flux fumes, especially if you use an acid, can be equally or more harmful.

Fume extractors are available, many at a price because they are aimed at the professional market where people spend long periods at the workbench soldering without the breaks we have reading instructions (which I am sure everyone does very conscientiously) cutting, filing, fitting and picking pieces off the floor. This leads us in to a false sense of security.

I have adopted an approach which, whilst far from perfect, may help and costs little to make and try out. I first saw the idea some years ago and have been meaning to get round to it ever since.

I set up a computer fan on a wooden base, used a 12volt, 2amp plug transformer and inserted a simple switch. I am no electrician but even I managed this (eventually). The fan came from an old computer going to scrap and cost nothing; the switch was less than £1, the DC plug socket about £2 and the transformer £5.99. Total cost less than £10.

It does make a little bit of noise, but no more than a computer and it is easy to switch on and off. The draft appears sufficient to waft fumes away from my face without blasting everything on the bench on to the floor. I also use it with Mel/Plastic Weld. I don't think it can replace a proper extractor unit for spray painting, though. I pass the idea on for others to think about.

Fan_i3482.jpg
 

Chris Veitch

Western Thunderer
Fume extractors are available, many at a price because they are aimed at the professional market where people spend long periods at the workbench soldering without the breaks we have reading instructions (which I am sure everyone does very conscientiously) cutting, filing, fitting and picking pieces off the floor. This leads us in to a false sense of security.
I’ve been considering an extractor for my bench when my workshop move is complete. I’ve seen them discussed for solder fumes on some plastic modelling forums, which is rather ironic given the time those guys spend swimming in solvent fumes…

I’ve not seen such a thing, but I’d have thought it would be practical and cheap to put together a custom unit given the availability of 3D printing, cheap sensors, Arduino control etc. Anyone know of anything like this?
 

Lawrence Boul

Western Thunderer
Many of us tend to be rather blasé - I certainly have - with regard to fumes, often thinking we are only doing something for a very short time, like soldering a joint, and they will be gone. I have spoken with more and more people who are either sure or think they may have done some harm, temporary or permanent, to their lungs. Fumes from solder is only part of the equation; flux fumes, especially if you use an acid, can be equally or more harmful.
It's broadly true that effects are determined by exposure level, frequency and duration. Exactly what that means will vary enormously with the damaging agent. Your fan is presumably reducing the exposure level by diluting fumes in the room air.

For those interested in established risks, commercial products will have an available MSDS (material safety data sheet) that will list risks, toxicity levels etc. The toxicity of solder is probably negligible via inhalation, ingestion being the problematic route. Flux fumes would be the larger issue. (But how careful are you with your filings, do you wash your hands, avoid eating at the bench and so on?)

I generally take the view that contact with or inhaling chemicals is best avoided, not that I always do.

Another thing to bear in mind is that risk perception is extremely subjective and is impacted by things like perceived control. Thus most of us feel more anxious in a plane than a car despite clear stats that the latter is far more hazardous. This can lead to us over or under estimating hazards by a considerable margin if relying on intuition alone.

The risks of soldering, spraying lacquer thinners etc are documented as are recommended precautions. Anyone doing such things should really read the material and behave accordingly. Unfortunately it's not particularly accessible to the average hobbyist nor is it always easy to take the recommended precautions.
 

Yorkshire Dave

Western Thunderer
The risks of soldering, spraying lacquer thinners etc are documented as are recommended precautions. Anyone doing such things should really read the material and behave accordingly. Unfortunately it's not particularly accessible to the average hobbyist nor is it always easy to take the recommended precautions.

If anything the fumes and vapours from soldering and the solvents we use are more likely to aggravate allergies and/or skin and/or internal membrane sensitivities.
 

Lawrence Boul

Western Thunderer
If anything the fumes and vapours from soldering and the solvents we use are more likely to aggravate allergies and/or skin and/or internal membrane sensitivities.
I'm not qualified, and this isn't the place, but I have no doubt that is broadly true. Printing resin sensitivity is a known hazard and, given the number of people I know who have experienced symptoms, not uncommon. Not life threatening, generally resolved by avoiding exposure, but unpleasant and inconvenient.
 

simond

Western Thunderer
Flux fumes are a well-known irritant, which can cause asthma. Our assembly operators have individual extractors on their soldering irons, leading to a manifold and outdoors to a fairly chunky centrifugal fan, but there are 5 people soldering several hours per day, so it’s not really “lone modeller” terrritory.

We use a local PCB manufacturer and they have individual extractors with an angle-poise type arm and local filters under their workstations. Same comments apply.

we also have a few of these - they’re not fantastic but surely better than nothing.

 
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