You can see in an earlier post how the boiler was rolled into an interesting interpretation of a cylinder. Also it was cut away to match the top edge and front of the tanks, presumably betraying it's 4 mm origins to contain a motor. Also when I began lifting dimensions from the etch to locate the steam fountain, SVs and other bits I noticed that the pre etched holes for the vacuum ejector pipe brackets were on the wrong side! Or maybe it had been rolled the wrong way round.....I don't know, and it's in the scrap bin now.
There is only one circular former supplied, and the idea of the kit is to build the smokebox first, using the circular former for the front. Then put a wrapper round it, then a collar round the rear of the smokebox to give the step up to the boiler (clothing.) There is no former for the rear of the smokebox so any uncircularity (not a word - I know!) in the rear of the smokebox will be transferrred into the boiler. I could only wonder who has a soldering iron capable of putting enough heat into so many layers of brass sheet such that you can solder without distortion. ''It'll be so much quicker, easier and better to make a new boiler from scratch,'' I figured.
I cut two formers for the smokebox plus a third for the smokebox front which sits slightly proud of the wrapper with a radiused edge. I also cut two formers for the boiler and firebox. These are the two structures soldered up.
I made cuts in the rear of the boiler so I could flare out the material to form the firebox sides, although I didn't take too much trouble to get this bit exactly right as it's really invisible on the finished model. I was really looking for the firebox front so that the motor and gearbox will be out of sight. Anyway here it is all joined up and with boiler bands, chimney and dome.
The white metal castings in the kit were actually quite good, although the chimney wasn't hollow. Being cast in white metal did make it possible to open out though.
Some castings turned up from Laurie and I was able to complete and mock up the cab interior.
And then it was back to detailing and mounting up the boiler.
You can see there's a boiler stay mounted at the end of the water tank.
I'm within touching distance now, just the boiler handrails, ejector pipe, steam fountain and injectors to go.