Having despatched the Series II to my brother (who is also seriously ill) I've been on the one hand lacking mojo, and on the other hand looking round for something to do that wasn't going to give me too much grief. I eventually pulled out a Locos-n-stuff Peckett 0-6-0ST that I had bought a number of years ago and stashed away in my 'later' cupboard.
Opening it for the first time, I found a note about some parts that were faulty and would be replaced - never mind, I'll make them when I get that far.
The next was a check over of etches, which visually look clean and nice, and then a look at the supplied gearmotor with gearbox. This was an N20 with a special gearbox with skew gears for the final drive. This was not so happy, as it had an unusually loud noise to it, plus an intermittent catch and slowing. I separated the elements, finding that the culprit was the N20 gearmotor - fortunately I had a similar one in a drawer which I could substitute. The axle also had loctite or whatever it was on the bearing surface which didn't help, but that cleaned up easily. When it was all rebuild with a new gearmotor, it ran nice and smoothly.
Frames next. The etches are nice, and needed minimal cleaning up. The first few components I silver-soldered on to save trouble with further soft soldering (easy with nickel silver, more risky with thin brass). One stretcher was etched with the tabs slightly too high, which would have put it in the wrong position, so I filed the upper portion of the tabs down to correct that.
You can either build the chassis rigid or with compensation. I'm going for compensation..... for which nice little Highlevel hornblocks and bearings are supplied. Once folded up, these need soldering to the frames, and you need the supplied rigid frame to use as a jig to hold the axles (and therefore the bearings and horns) true and in place. In testing however, I found that the rear axle hole of this rigid frame jig plate was over-size and therefore wouldn't hold things in the right place.... Rather like 'The Gas Man Commeth', I needed to carefully ream out the offending oversized hole in this plate, and bush it down to the correct 2mm ID (checking it against the coupling rod etches) before I could use said plates to solder the horn guides in position.
Winning slowly. It is a lovely little prototype though